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ODM Custom Titanium Ultrasonic Booster Manufacturers, Factory
Product Description
Product Overview
An ultrasonic booster links the converter to the welding horn (sonotrode), modifies vibration amplitude and provides a mounting point near the designed vibration node. Performance depends on matching the complete ultrasonic stack, including its joints and generator.
Sunmy Hardware manufactures custom CNC-turned booster bodies from 2D/3D drawings or samples. We review Grade 5 titanium and other specified alloys for machinability and interface fit, and can supply matching studs, sleeves, brackets and mechanical assemblies. Acoustic performance is confirmed against project-specific system requirements.
Process & Manufacturing Insights
Key manufacturing considerations include geometry, mating interfaces, material traceability and inspection:
- Material Selection & Traceability: Review the specified alloy, material standard and certificates.
- Precision CNC Turning: Turn stepped or tapered profiles, bores and mounting features to approved CAD data.
- Acoustic Mating Faces: Machine coupling faces to drawing-defined flatness, perpendicularity and finish.
- Threads & Installation Features: Machine threads, stud seats, flange details and spanner holes.
- Inspection & System Verification: Plan dimensional, thread and surface checks against critical features.
Key Specifications
| Product Name | Custom Titanium Ultrasonic Booster |
| Material | Ti-6Al-4V Grade 5 or Specified Alloy |
| Manufacturing | Turning / Milling / Fine Finishing |
| Operating Frequency | Frequency Specified per Welding Stack |
| Body Style | Stepped / Tapered; Nodal Flange Options |
| Applications | Ultrasonic Welding & OEM Assemblies |
Technical FAQ
Q1: How is manufacturing quality verified for a custom ultrasonic booster?
A: We check drawing-defined dimensions, faces, threads and finish. Material traceability and acoustic tests are agreed separately.
Q2: Can you build to our existing converter, horn or sample?
A: Yes. Share 2D/3D files or a sample, converter/horn interfaces, target frequency and gain for DFM and quotation.
Q3: Can you supply prototypes, production batches and assembled kits?
A: Yes. We quote prototypes, repeat batches and mechanical kits including matched parts and assembly.
Q4: What materials are available for custom boosters?
A: We primarily use Grade 5 Titanium (Ti-6Al-4V) and other high-performance alloys suitable for acoustic applications.
Q5: Is there a DFM review provided?
A: Yes, we offer engineering-led DFM reviews to flag potential machining risks before production starts.
Q6: Do you support NDA and custom OEM projects?
A: We provide full NDA support and flexible project management for both small-batch prototypes and high-volume OEM orders.
